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Manipulation of Spray-Drying Conditions to Develop an Inhalable Ivermectin Dry Powder

Saha et al., Pharmaceutics, doi:10.3390/pharmaceutics14071432
Jul 2022  
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Ivermectin for COVID-19
4th treatment shown to reduce risk in August 2020, now with p < 0.00000000001 from 105 studies, recognized in 23 countries.
No treatment is 100% effective. Protocols combine treatments.
5,100+ studies for 111 treatments. c19ivm.org
Development and analysis of an inhalable dry powder formulation of ivermectin. Authors optimized the formulation to have good aerosolization properties for lung delivery. The powder maintained ivermectin's ability to inhibit SARS-CoV-2 replication in cells, demonstrating its potential as an inhaled antiviral therapeutic.
70 preclinical studies support the efficacy of ivermectin for COVID-19:
Ivermectin, better known for antiparasitic activity, is a broad spectrum antiviral with activity against many viruses including H7N768, Dengue34,69,70, HIV-170, Simian virus 4071, Zika34,72,73, West Nile73, Yellow Fever74,75, Japanese encephalitis74, Chikungunya75, Semliki Forest virus75, Human papillomavirus54, Epstein-Barr54, BK Polyomavirus76, and Sindbis virus75.
Ivermectin inhibits importin-α/β-dependent nuclear import of viral proteins68,70,71,77, shows spike-ACE2 disruption at 1nM with microfluidic diffusional sizing35, binds to glycan sites on the SARS-CoV-2 spike protein preventing interaction with blood and epithelial cells and inhibiting hemagglutination38,78, shows dose-dependent inhibition of wildtype and omicron variants33, exhibits dose-dependent inhibition of lung injury58,63, may inhibit SARS-CoV-2 via IMPase inhibition34, may inhibit SARS-CoV-2 induced formation of fibrin clots resistant to degradation7, inhibits SARS-CoV-2 3CLpro51, may inhibit SARS-CoV-2 RdRp activity26, may minimize viral myocarditis by inhibiting NF-κB/p65-mediated inflammation in macrophages57, may be beneficial for COVID-19 ARDS by blocking GSDMD and NET formation79, may interfere with SARS-CoV-2's immune evasion via ORF8 binding2, may inhibit SARS-CoV-2 by disrupting CD147 interaction80-83, shows protection against inflammation, cytokine storm, and mortality in an LPS mouse model sharing key pathological features of severe COVID-1956,84, may be beneficial in severe COVID-19 by binding IGF1 to inhibit the promotion of inflammation, fibrosis, and cell proliferation that leads to lung damage6, may minimize SARS-CoV-2 induced cardiac damage37,45, increases Bifidobacteria which play a key role in the immune system85, has immunomodulatory48 and anti-inflammatory67,86 properties, and has an extensive and very positive safety profile87.
7 studies investigate novel formulations of ivermectin for improved efficacy40,60,61,66,88-90
Saha et al., 8 Jul 2022, peer-reviewed, 5 authors. Contact: shyamal.das@otago.ac.nz (corresponding author), tushar.saha@postgrad.otago.ac.nz, shubhra.sinha@otago.ac.nz, rhodri.harfoot@otago.ac.nz, miguel.quinones-mateu@otago.ac.nz.
In Vitro studies are an important part of preclinical research, however results may be very different in vivo.
This PaperIvermectinAll
Manipulation of Spray-Drying Conditions to Develop an Inhalable Ivermectin Dry Powder
Tushar Saha, Shubhra Sinha, Rhodri Harfoot, Miguel E Quiñones-Mateu, Shyamal C Das
Pharmaceutics, doi:10.3390/pharmaceutics14071432
SARS-CoV-2, the causative agent of COVID-19, predominantly affects the respiratory tract. As a consequence, it seems intuitive to develop antiviral agents capable of targeting the virus right on its main anatomical site of replication. Ivermectin, a U.S. FDA-approved anti-parasitic drug, was originally shown to inhibit SARS-CoV-2 replication in vitro, albeit at relatively high concentrations, which is difficult to achieve in the lung. In this study, we tested the spray-drying conditions to develop an inhalable dry powder formulation that could ensure sufficient antiviral drug concentrations, which are difficult to achieve in the lungs based on the oral dosage used in clinical trials. Here, by using ivermectin as a proof-of-concept, we evaluated spray-drying conditions that could lead to the development of antivirals in an inhalable dry powder formulation, which could then be used to ensure sufficient drug concentrations in the lung. Thus, we used ivermectin in proof-of-principle experiments to evaluate our system, including physical characterization and in vitro aerosolization of prepared dry powder. The ivermectin dry powder was prepared with a mini spray-dryer (Buchi B-290), using a 2 3 factorial design and manipulating spray-drying conditions such as feed concentration (0.2% w/v and 0.8% w/v), inlet temperature (80 • C and 100 • C) and presence/absence of L-leucine (0% and 10%). The prepared dry powder was in the size range of 1-5 µm and amorphous in nature with wrinkle morphology. We observed a higher fine particle fraction (82.5 ± 1.4%) in high feed concentration (0.8% w/v), high inlet temperature (100 • C) and the presence of L-leucine (10% w/w). The stability study conducted for 28 days confirmed that the spray-dried powder was stable at 25 ± 2 • C/<15% RH and 25 ± 2 • C/ 53% RH. Interestingly, the ivermectin dry powder formulation inhibited SARS-CoV-2 replication in vitro with a potency similar to ivermectin solution (EC 50 values of 15.8 µM and 14.1 µM, respectively), with a comparable cell toxicity profile in Calu-3 cells. In summary, we were able to manipulate the spray-drying conditions to develop an effective ivermectin inhalable dry powder. Ongoing studies based on this system will allow the development of novel formulations based on single or combinations of drugs that could be used to inhibit SARS-CoV-2 replication in the respiratory tract.
Conflicts of Interest: The authors declare no conflict of interest.
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Ivermectin, a U.S. FDA-approved ' 'anti-parasitic drug, was originally shown to inhibit SARS-CoV-2 replication in vitro, albeit ' 'at relatively high concentrations, which is difficult to achieve in the lung. In this study, ' 'we tested the spray-drying conditions to develop an inhalable dry powder formulation that ' 'could ensure sufficient antiviral drug concentrations, which are difficult to achieve in the ' 'lungs based on the oral dosage used in clinical trials. Here, by using ivermectin as a ' 'proof-of-concept, we evaluated spray-drying conditions that could lead to the development of ' 'antivirals in an inhalable dry powder formulation, which could then be used to ensure ' 'sufficient drug concentrations in the lung. Thus, we used ivermectin in proof-of-principle ' 'experiments to evaluate our system, including physical characterization and in vitro ' 'aerosolization of prepared dry powder. The ivermectin dry powder was prepared with a mini ' 'spray-dryer (Buchi B-290), using a 23 factorial design and manipulating spray-drying ' 'conditions such as feed concentration (0.2% w/v and 0.8% w/v), inlet temperature (80 °C and ' '100 °C) and presence/absence of L-leucine (0% and 10%). The prepared dry powder was in the ' 'size range of 1–5 μm and amorphous in nature with wrinkle morphology. We observed a higher ' 'fine particle fraction (82.5 ± 1.4%) in high feed concentration (0.8% w/v), high inlet ' 'temperature (100 °C) and the presence of L-leucine (10% w/w). The stability study conducted ' 'for 28 days confirmed that the spray-dried powder was stable at 25 ± 2 °C/&lt;15% RH and 25 ± ' '2 °C/ 53% RH. Interestingly, the ivermectin dry powder formulation inhibited SARS-CoV-2 ' 'replication in vitro with a potency similar to ivermectin solution (EC50 values of 15.8 µM ' 'and 14.1 µM, respectively), with a comparable cell toxicity profile in Calu-3 cells. 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